Whiteside 5645 Straight Stile Profile Bit, 1/2″ Shank, 1-1/4″ Dia, 2-1/2″ OAL
$64.26
- Whiteside part no. 5645
- Shank: 1/2"
- Style: Straight
- Large Diameter: 1-1/4"
- Overall Length: 2-1/2"
Whiteside 5645 — Straight Stile Profile Bit, 1/2" Shank, 1-1/4" Dia, 2-1/2" OAL.
- Shank: 1/2"
- Style: Straight
- Large Diameter: 1-1/4"
- Overall Length: 2-1/2"
Materials:Natural woods, composite woods, hard plastics
Recommended RPM:14,000-16,000 (max 18,000)
This tooling is designed to give the illusion of raised panel door construction in MDF and solid panel doors. When used individually these bits produce a nice, simple raised panel effect in one pass. Or use one of the “Panel” bits in conjunction with one of the “Stile” bits to create a more authentic raised panel reveal. Many different combinations are possible.
Although designed for production routing on solid door machines and CNC routers, the addition of a bearing to the shank will allow the hobbyist to cut his pattern by following an edge guide. The guide can be four strips clamped around the perimeter of the door. The top strip may be curved for an arched pattern. Follow the guide and route both profiles. There’s no need to move the guide for the second cut. A larger bearing on the panel bit takes care of the offset. Use Bearing #B16 for the Stile bits and Bearing #B24 for the Panel bits. Secure the bearings to the shank with a #LC-1/2 Lock Collar. When making the second cut, match the depth setting of the first cut to obtain a pattern with a flat bottom or vary the depth to add an extra distinctive “step” in the bottom of your reveal. Complete the door by adding a door edge pattern around the outside edge.
- TOOL SPECS: Carbide-tipped straight style profile bit with 1-1/4″ large diameter, 1/2″ shank, and 2-1/2″ overall length for use with 1/2″ collets.
- MDF DOORS: This bit is designed to give the illusion of raised panel door construction in MDF and solid panel doors. Use the “stile” bit to provide a simple raised panel effect in one pass.
- INTERIOR DESIGN: Perfect for interior doors, providing a smooth, paintable surface. Ideal for achieving a polished look in any room.
- APPLICATIONS: Ideal for creating decorative “stile” profiles in MDF doors, adding a stylish and professional finish.
- CNC OR BEARING COMPATIBLE: Design for production routing on CNC machines. A bearing and lock collar can also be added to the shank for following patterns manually.
- PLUNGING DESIGN: Plunging design offers precise control over the starting point of the profile, allowing for accurate and consistent cuts.
Whiteside catalog page 27.
| Part No. | 5645 |
|---|---|
| Series | Straight Stile Profile Bit |
| Description | Straight Stile Profile Bit, 1/2" Shank, 1-1/4" Dia, 2-1/2" OAL |
| Shank | 1/2" |
| Style | Straight |
| Large Diameter | 1-1/4" |
| Overall Length | 2-1/2" |
| Materials | Natural woods, composite woods, hard plastics |
| Recommended RPM | 14,000-16,000 (max 18,000) |
Brand
Whiteside
Need This Tool Customized?
Every machining application is different. If this tool is close to what you need but not an exact fit, General Cutting Tools can help modify it for your specific job, machine, material, or production requirement.
We work with CNC shops, industrial manufacturers, tool rooms, and production facilities to provide tool modifications that improve fit, function, performance, and efficiency. Whether you need a small adjustment or a more specialized cutting tool solution, our team can review your requirements and recommend the best option.
Custom tool modifications can help reduce setup time, improve accuracy, extend tool life, solve clearance issues, and support more consistent production results.
Common Tool Customization Options
Diameter and OD Modifications
We can modify tool diameters to better match your application requirements, including cutting diameter changes, OD modifications, pilot diameter adjustments, step diameters, and shank diameter modifications.
Bore Modifications for Saw Blades
Custom saw blade bore modifications are available for hole diameter changes, pinholes, mounting holes, and keyway cutouts to help match your machine setup and cutting requirements.
Length Adjustments
Tools can be modified for specific reach, clearance, or setup needs. This may include overall length changes, flute length adjustments, reduced neck sections, extended reach designs, or shortened tools for improved rigidity.
Shank Modifications
Shank modifications can help ensure the tool fits properly in your holder, spindle, or machine setup. Common options include shank diameter changes, flats, Weldon flats, reduced shanks, and custom holding requirements.
Radius, Chamfer, and Corner Changes
We can customize corner radius, chamfer angles, edge breaks, and other profile details to meet part print requirements or improve cutting performance.
Step Tool Modifications
For applications that require multiple diameters or operations in a single tool, we can create or modify step tools to help reduce tool changes and improve production efficiency.
Flute and Cutting Edge Adjustments
Depending on the tool and application, flute length, cutting edge geometry, end cutting features, relief angles, and cutting edge shape may be modified to improve chip evacuation, cutting action, and tool performance.
Regrinding and Resharpening
Many cutting tools can be reground or resharpened to restore performance, extend tool life, and reduce replacement costs.
Custom Profiles and Special Forms
For unique part features, we can help provide special forms, custom profiles, custom radii, counterbores, countersinks, keyseat cutters, form tools, and other application-specific tooling solutions.
Material-Specific Tool Adjustments
We can help modify or recommend tooling based on the material being machined, including aluminum, brass, bronze, plastics, stainless steel, hardened steel, cast iron, composites, and other industrial materials.
Have a Drawing, Sample, or Part Print?
Send us your print, sketch, CAD file, photo, tool number, sample, or application details. For the fastest quote, include the material being cut, quantity needed, required dimensions, tolerances, and any machine or holder requirements.
Coating Options
Tool coatings can be selected or added to improve wear resistance, heat resistance, lubricity, and performance in specific materials such as steel, stainless steel, aluminum, cast iron, and high-temperature alloys.
Request a Custom Tool Modification
Need this tool changed for your application? Contact General Cutting Tools today to discuss your custom tooling needs. We can help you find the right solution for your machine, material, and production goals.