Diablo DR16100 – 1/2″ Mortising Router Bit
$21.75
- Down shear design on most bits for clean top surfaces
- Deep center gullets for fast chip removal
- Use on CNC, hand-held and table-mounted portable routers
- Available with top bearings to suit popular routing jigs
- Perma-SHIELD® Coating prevents gumming, corrosion and other material buildup
1/2″ (dia.) Mortising Bit with 1/4″ shank, 2″ overall length
Diablo’s revolutionary carbide mortising router bits are designed to deliver clean, precise, splinter free mortises in plywood, veneer, solid wood or almost any composite material. These bits feature a down shear design that helps eliminate splintering and deep center gullets for fast material removal.
- Down shear design on most bits for clean top surfaces
- Deep center gullets for fast chip removal
- Use on CNC, hand-held and table-mounted portable routers
- Available with top bearings to suit popular routing jigs
- Perma-SHIELD® Coating prevents gumming, corrosion and other material buildup
- High Performance TiCo™ Hi-Density carbide for flawless finishes and longer bit life
Application: Ultra-clean hinge mortises, or perfect grooves and dadoes
Ideal for: mortising hinges & hardware; dadoes
| Item # | DR16100 |
|---|---|
| Number of Cutters | 2 |
| Max RPM | 24000 |
| Carbide Height (h) | 1/2" |
| Overall Dia. (D) | 1/2" |
| Overall Length (H) | 2" |
| Shank Dia. (A) | 1/4" |
| UPC | 008925076575 |
| Country of Origin | Italy |
Cuts
Hardwoods
Softwoods
Plywood
MDF
Veneered Plywood
Melamine
Particle Board
Tools
Trades
| Item # | Pack Size | Price |
|---|---|---|
 DR16100 | $21.75 Add to cart | |
 DR16104 | $23.90 Add to cart | |
 DR16520 | $34.30 Add to cart | |
 DR16560 | $46.15 Add to cart |
Brand
Diablo
Explore Diablo Tools at General Cutting Tools, featuring innovative cutting solutions known as 'The Game Changers.' Our Diablo range includes advanced TICO CARBIDE, CERMET II, and Ultra-Thin Kerf Blades, plus cutting-edge abrasives and accessories. Experience enhanced efficiency with Diablo's Steel Demon™ saw blades and AMPED™ reciprocating blades, designed for professionals seeking superior performance in cutting and grinding tasks.
Discover Diablo Tools at General Cutting Tools, your go-to for advanced cutting and grinding solutions. Explore our range of innovative Diablo saw blades, abrasives, and power tool accessories for professional-grade performance.
Need This Tool Customized?
Every machining application is different. If this tool is close to what you need but not an exact fit, General Cutting Tools can help modify it for your specific job, machine, material, or production requirement.
We work with CNC shops, industrial manufacturers, tool rooms, and production facilities to provide tool modifications that improve fit, function, performance, and efficiency. Whether you need a small adjustment or a more specialized cutting tool solution, our team can review your requirements and recommend the best option.
Custom tool modifications can help reduce setup time, improve accuracy, extend tool life, solve clearance issues, and support more consistent production results.
Common Tool Customization Options
Diameter and OD Modifications
We can modify tool diameters to better match your application requirements, including cutting diameter changes, OD modifications, pilot diameter adjustments, step diameters, and shank diameter modifications.
Bore Modifications for Saw Blades
Custom saw blade bore modifications are available for hole diameter changes, pinholes, mounting holes, and keyway cutouts to help match your machine setup and cutting requirements.
Length Adjustments
Tools can be modified for specific reach, clearance, or setup needs. This may include overall length changes, flute length adjustments, reduced neck sections, extended reach designs, or shortened tools for improved rigidity.
Shank Modifications
Shank modifications can help ensure the tool fits properly in your holder, spindle, or machine setup. Common options include shank diameter changes, flats, Weldon flats, reduced shanks, and custom holding requirements.
Radius, Chamfer, and Corner Changes
We can customize corner radius, chamfer angles, edge breaks, and other profile details to meet part print requirements or improve cutting performance.
Step Tool Modifications
For applications that require multiple diameters or operations in a single tool, we can create or modify step tools to help reduce tool changes and improve production efficiency.
Flute and Cutting Edge Adjustments
Depending on the tool and application, flute length, cutting edge geometry, end cutting features, relief angles, and cutting edge shape may be modified to improve chip evacuation, cutting action, and tool performance.
Regrinding and Resharpening
Many cutting tools can be reground or resharpened to restore performance, extend tool life, and reduce replacement costs.
Custom Profiles and Special Forms
For unique part features, we can help provide special forms, custom profiles, custom radii, counterbores, countersinks, keyseat cutters, form tools, and other application-specific tooling solutions.
Material-Specific Tool Adjustments
We can help modify or recommend tooling based on the material being machined, including aluminum, brass, bronze, plastics, stainless steel, hardened steel, cast iron, composites, and other industrial materials.
Have a Drawing, Sample, or Part Print?
Send us your print, sketch, CAD file, photo, tool number, sample, or application details. For the fastest quote, include the material being cut, quantity needed, required dimensions, tolerances, and any machine or holder requirements.
Coating Options
Tool coatings can be selected or added to improve wear resistance, heat resistance, lubricity, and performance in specific materials such as steel, stainless steel, aluminum, cast iron, and high-temperature alloys.
Request a Custom Tool Modification
Need this tool changed for your application? Contact General Cutting Tools today to discuss your custom tooling needs. We can help you find the right solution for your machine, material, and production goals.
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